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Product Details:
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RITON Desktop Metal Printer MLAB
RITON's MLAB desktop metal printer is specially designed for dental laboratories and is launched by Guangzhou Ruitong 3D Technology Co., Ltd.
Guangzhou Ruitong 3D is a high-tech enterprise that has been deeply engaged in laser technology, 3D printing and digital dentistry. Since its establishment in 1997, it has made remarkable achievements in the industry with more than 28 years of experience in laser equipment production. It is a pioneer in the application of metal 3D printing technology to the dental industry in China and plays an important role in the formulation of oral 3D printing industry standards. Some members of the R&D team are participants in the formulation of industry standards.
Exquisite appearance and compact design
The overall appearance design of MLAB is compact, with a body size of only 60×60×80cm and an area of about 0.36m². It can easily adapt to the limited space of dental laboratories, saving valuable site resources for small laboratories, and will not affect the overall layout due to the large area of equipment.
Efficient and stable printing performance
Advanced control module: adopts PLC and industrial computer dual module control method. PLC control is accurate and reliable, and the industrial computer has strong computing and processing capabilities. The two work together to effectively enhance the stability of equipment operation, ensure smooth printing process, and reduce the probability of printing interruption or defective products due to equipment failure.
Excellent printing speed:
It has outstanding performance in printing efficiency. The printing area is 100×80mm. Under ideal conditions, 100 metal crowns or 7 metal brackets can be printed in just 2.5 hours, which greatly improves the production efficiency of dental restorations and meets the needs of dental laboratories for mass production.
High-quality optical system:
Equipped with a 250W single fiber laser as the light source, the spot size can be flexibly adjusted from 20 to 60μm, and the maximum scanning speed is up to 11200mm/s. The optical system can ensure that the laser energy is accurately focused on the metal powder, achieving high-precision melting and sintering, so that the printed dental restorations have clear edges and complete details, which meets the high-precision requirements of dental clinics for restorations.
Reasonable heat dissipation layout: 6 fans are provided for efficient heat dissipation. The optimized cooling system layout enables the equipment to quickly dissipate the heat generated during the printing process, maintain a stable temperature environment inside the equipment, achieve an ideal thermal cycle state, ensure that the laser and other key components continue to work stably at a suitable temperature, and extend the service life of the equipment.
Innovative material delivery and management
Upward powder delivery structure design: The unique upward powder delivery structure design allows powder to be added during the printing process. When the powder amount in the powder bin is insufficient, powder can be replenished without interrupting the printing process, effectively reducing the waste prints caused by printing failures due to lack of powder, improving material utilization, and reducing production costs.
Powder quantity monitoring configuration: With the powder quantity monitoring function, the remaining powder in the powder bin can be grasped in real time. The operator can intuitively understand the powder usage through the equipment control system, and perform powder adding operations in time to ensure the continuity and stability of the printing process.
Intelligent interaction and convenient operation
Visual operation interface: Equipped with a 10.1-inch touch screen, the working status of the equipment is presented in the form of a bird's-eye view. Operators can easily complete the input of various operation instructions through the touch screen, monitor the equipment operating parameters in real time, such as laser power, scanning speed, layer thickness, etc., and can also check the printing progress at any time, greatly improving the convenience of operation and the monitorability of equipment status.
Intelligent connection of production equipment: supports wireless transmission of printing data to achieve remote operation and printing. Dental laboratory staff in the office or other areas, as long as they are within the coverage of the equipment network, can send the designed dental restoration model data to MLAB for printing through the terminal connected to the equipment, such as computers, tablets, etc., breaking through space limitations and improving work flexibility.
Self-developed control software empowerment: equipped with Riton controller, a new self-developed PLC control software. This software has powerful functions. In addition to ensuring stable printing, it can also monitor the operating status of various components of the printer in real time, such as motor operation, laser module working status, etc., and alarm in time once abnormalities are found. At the same time, the printing process is fully recorded, including printing time, printing parameters of each layer, etc., to facilitate subsequent inquiries and analysis by operators.
Rich material applicability
MLAB can be used for a variety of commonly used dental metal materials, including cobalt-chromium alloy, titanium alloy, stainless steel, etc. After printing, these materials can meet the strict requirements of dental restorations in terms of strength, biocompatibility, corrosion resistance, etc. For example, crowns printed with cobalt-chromium alloy have high strength and good wear resistance; titanium alloy has excellent biocompatibility and can be used for dental implant bases to reduce human rejection reactions.
MLAB desktop metal printers provide dental laboratories with efficient, accurate and intelligent metal 3D printing solutions with its advantages in space utilization, printing performance, ease of operation and material adaptation, helping the dental industry to improve the quality and efficiency of restoration production and promote the digitalization of dentistry.
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Contact now! sales@riton3d.com
Whatsapp: 86 13925933549
TIPS: What is the difference between DMLS/SLM/SLS?
DMLS (direct metal laser sintering), SLM (selective laser melting) and SLS (selective laser sintering) are all additive manufacturing technologies, also known as 3D printing technologies. They are similar in principle, but there are also many differences, which are explained in detail below:
DMLS (direct metal laser sintering)
Principle details: In the DMLS process, the laser beam is irradiated onto the metal powder bed, and its energy causes the metal powder particles to reach a temperature below their melting point. Although this temperature does not completely melt the powder, it can soften and bond the surface of the powder particles to a certain extent. It's like we put a handful of sand together and use a special method to make the sand particles stick together a little, but the sand itself does not become liquid and solidify. By repeating this process layer by layer, these slightly bonded powder layers are gradually piled up, and finally a three-dimensional metal part is formed. However, because the powder is not completely melted, there will be some tiny pores inside the part, just like a piece of bread with many small pores.
Material properties and applicable scenarios: The metal materials used in DMLS are usually those that can maintain certain strength and performance in this partially sintered state, such as stainless steel, titanium alloy, etc. After these materials have pores inside the parts after the DMLS process, they can still meet the requirements of many engineering applications, such as the manufacture of mechanical parts that do not require ultra-high strength but require complex shapes.
SLM (Selective Laser Melting)
Principle details: SLM is a bit like DMLS, but there is a key difference, that is, the laser energy used in SLM is higher, high enough to completely melt the metal powder. Imagine that we turned the metal powder into liquid, and then let the liquid cool and solidify quickly, so that a very dense metal structure is formed. Just like we heat a piece of metal until it is completely melted, and then pour it into a mold to cool and form it, but SLM uses lasers to melt the powder little by little, and then stacks it into parts layer by layer, instead of melting all the materials and pouring them into the mold at once. Because the powder is completely melted and then solidified, there are almost no pores inside the parts, the density is very high, and the performance is closer to the metal parts we make with traditional forging methods.
Material properties and applicable scenarios: SLM can process some metals with high reflectivity and high thermal conductivity, such as pure copper, because its high-energy laser can overcome the characteristics of these metals and allow them to be fully melted. Since the parts manufactured by SLM have high density and good performance, SLM is very suitable in some fields with extremely high requirements for part performance, such as engine blades in the aerospace field, which need to withstand high temperature, high pressure and high stress, and implants in the medical field, which require good biocompatibility and high strength.
To distinguish DMLS, SLM and SLS technologies, you can start from the following aspects:
Observe the material
SLS: It is usually used to process non-metallic powder materials, such as nylon, polypropylene, polystyrene and other polymer materials, and can also process ceramic powders, coated sand, etc. However, when processing metal materials, polymer materials are generally required to be mixed.
SLM: It mainly uses pre-alloyed metal powders, such as stainless steel, titanium alloy, nickel-based high-temperature alloy, etc., and has high requirements for the oxygen content, sphericity, and particle size distribution of the powder.
DMLS: The metal powders for molding are quite diverse, including single-component powders (such as Fe powder), multi-component powders (such as brass and tin mixed powders), and pre-alloyed powders.
Analysis of molding principle
SLS: For polymer materials or coated sand, the laser may only melt the polymer materials with lower melting points in the outer layer, so that the particles are bonded to each other, which belongs to the semi-molten state. Even SLS, which directly uses metal powder, adopts the liquid phase sintering mechanism. The powder material is partially melted during the molding process, and the powder particles retain their solid phase core, and the powder is densified through subsequent solid phase particle rearrangement and liquid phase solidification bonding.
SLM: The laser completely melts the metal powder, realizes metallurgical bonding and then solidifies rapidly, and the performance of the molded parts can reach the performance of parts made by traditional methods.
DMLS: Similar to SLM, in most cases, metal powder is completely melted. However, when the laser acts on multi-component powder, the low-melting-point metal is first melted to form a liquid phase, and the solid phase particles are rearranged. Finally, the particles are close to each other, in contact, and bonded.
View equipment structure
SLS: Powder is usually delivered by roller, because the powder needs to be compacted during the molding process, but the roller may have a powder sticking problem. The equipment generally uses a 10.6μm CO₂ laser.
SLM: The scraper powder delivery method is adopted, including metal scrapers, ceramic scrapers, and rubber scrapers. A 1.06μm fiber laser is used.
DMLS: Powder delivery methods include roller powder delivery and coaxial powder delivery. The main difference from SLM is coaxial powder delivery. Also using a 1.06μm fiber laser, the surface roughness of the molded part is large, and more subsequent treatment is required before it can be used.
Evaluate part performance and quality
SLS: Parts molded with polymer materials have good flexibility and impact resistance, but parts made of metal and ceramic materials have relatively weak performance, high porosity, low density, poor tensile strength, and high surface roughness.
SLM: The density of parts can be close to 100%, with excellent mechanical properties such as high strength, high hardness, good toughness and fatigue performance, and good surface quality, but there may still be some roughness and micro defects.
DMLS: The performance of parts is between SLM and SLS. Due to the possibility of partial sintering, its density is usually between 95%-99%, the surface is relatively rough, and there may be pores inside.
Understand molding speed and cost
SLS: The equipment cost is relatively low and the production efficiency is high, especially for polymer materials, because the melting point is low, the laser scanning speed can be faster, and the powder layer thickness can be appropriately increased.
SLM: The equipment cost is high, and the production efficiency is similar to DMLS, but in some cases, the molding speed may be slightly faster due to the higher scanning speed and larger layer thickness.
DMLS: The equipment cost is high and the production efficiency is relatively low, especially for large parts. The molding time is long due to the limitations of laser scanning speed and powder layer thickness.
RITON printer uses SLM molding technology.
Welcome to consult: sales@riton3d.com
Whatsapp: 86 13925933549
Contact Person: Ms. Susan Shi
Tel: 13925933549
Fax: 86-20-8150-9362